Replacing the VAZ 2109 clutch cable with your own hands: step-by-step instructions

Reasons for replacement

Practice shows that there are several main situations that force you to change the clutch cable.

Situation

Peculiarities

The clutch does not work properly

It becomes difficult for the driver to depress the clutch pedal, which causes problems when trying to move away or start the car, the clutch slips

Gearbox is acting up

It begins to switch with certain problems, and during operation it also makes strange, incomprehensible sounds

If, after pressing the clutch pedal, it does not want to return to its original position when you remove your foot, this may indicate a problem with the cable

Such symptoms can only suggest that the problem lies in the cable. To make sure of this, you should conduct a full check of the node's condition.

All the symptoms mentioned may indicate a broken cable or a broken fork. In the case of a cable, you will have to replace it. If the fork falls off, it will need to be returned to its place and clamped in order to prevent possible repeated falls.

Between a broken cable and a broken fork, it is better to face the first situation. Buying a new cable will cost 200 rubles, and a fork costs about 2000 rubles.

There are two ways to change the clutch cable:

Each option has the right to exist. We will introduce you to the two operations, after which you can choose which method to prefer.


Replacement procedure

Taking off the frill

  1. Raise the car using a jack.
  2. Unscrew the cable fixing nut. It is located under the clutch pedal.
  3. On the pedal rod there is a ring and a locking ring.
  4. To remove the cable, you will need to understand the cotter pin that holds it. To dismantle it, take a size 8 wrench and unscrew the cotter pin.
  5. It is now partially free as it is still held in place.
  6. Remove the frill and windshield wiper, then lift the hood.
  7. In the engine compartment, find the cable fixation point. Dismantling is carried out with a 19 mm wrench, which needs to be used to unscrew the nut.
  8. An old rubber band is often used if it is not worn out. Yes, and it’s difficult to change it yourself. But if necessary, change it. If you see strange wiring there, feel free to remove them. They do not perform any functions.
  9. Insert the rubber band into the hole through which the cable went.
  10. Place all fasteners, bolts, and nuts in a separate box so as not to lose them.
  11. Install a new cable and tighten the retaining bracket under the hood.


Removing the frill

Without removing the frill

Here the operation is somewhat more complicated, since you will have to bypass the frill. But usually the work takes less time, which is why most VAZ 2109 owners choose this option.

  1. Unscrew the clutch cable fastenings using a 19 mm wrench.
  2. Remove the cable end from the fork.
  3. It is not always necessary to remove the tip from the clutch fork. This largely depends on the location of the cable break.
  4. Go into the interior and find the cable fastener under the clutch pedal. It's small, so a key for 8 will come in handy.
  5. Unscrew the bracket that holds the tip to the pedal. Try to raise the pedal as high as possible, and then use a flathead screwdriver to hook onto the clip.
  6. That's it, the cable can be removed. Just don't pull too hard. And what you should be afraid of here is not that it will completely break. You can damage the cable socket with sudden actions.
  7. It is best to remove the cable through the interior.
  8. There may be wires in the cable channel that interfere with removal. Pull them out with confidence, as they do not perform any tasks.
  9. Also, washers located under the hood may interfere with your work. Just carefully unscrew them and you're done.
  10. Remove the bracket from the pedal lever. This way there will be no problems with removing the cable.
  11. Carefully insert the new cable into the hole through the interior into the engine compartment.
  12. Follow the reverse procedure for assembling the assembly.
  13. The most difficult thing is to put the tip fixation bracket in place. It is because of this that many advise removing the frill. But you can work around this difficulty.
  14. Make a clip from a regular paper clip. Secure the bracket with it. If necessary, use pliers.
  15. When assembling, do not forget to lubricate the cable with grease or oil, which does not freeze at sub-zero temperatures. This will make the element more elastic.

Replacing the clutch cable on a VAZ 2109 (video)

Replacing or adjusting the clutch cable is a fairly common, sometimes routine procedure for owners of the VAZ 2109. This article will help you save money and perform the operations yourself.

Reasons for replacement

Practice shows that there are several main situations that force you to change the clutch cable.

Situation Peculiarities
The clutch does not work properly It becomes difficult for the driver to depress the clutch pedal, which causes problems when trying to move away or start the car, the clutch slips
Gearbox is acting up It begins to switch with certain problems, and during operation it also makes strange, incomprehensible sounds
The pedal has failed If, after pressing the clutch pedal, it does not want to return to its original position when you remove your foot, this may indicate a problem with the cable

Such symptoms can only suggest that the problem lies in the cable. To make sure of this, you should conduct a full check of the node's condition.

All the symptoms mentioned may indicate a broken cable or a broken fork. In the case of a cable, you will have to replace it. If the fork falls off, it will need to be returned to its place and clamped in order to prevent possible repeated falls.

Between a broken cable and a broken fork, it is better to face the first situation. Buying a new cable will cost 200 rubles, and a fork costs about 2000 rubles.

Replacement

There are two ways to change the clutch cable:

  • Taking off the frill;
  • Without removing the frill.

Each option has the right to exist. We will introduce you to the two operations, after which you can choose which method to prefer.

Replacement procedure

Taking off the frill

  1. Raise the car using a jack.
  2. Unscrew the cable fixing nut. It is located under the clutch pedal.
  3. On the pedal rod there is a ring and a locking ring.
  4. To remove the cable, you will need to understand the cotter pin that holds it. To dismantle it, take a size 8 wrench and unscrew the cotter pin.
  5. It is now partially free as it is still held in place.
  6. Remove the frill and windshield wiper, then lift the hood.
  7. In the engine compartment, find the cable fixation point. Dismantling is carried out with a 19 mm wrench, which needs to be used to unscrew the nut.
  8. An old rubber band is often used if it is not worn out. Yes, and it’s difficult to change it yourself. But if necessary, change it. If you see strange wiring there, feel free to remove them. They do not perform any functions.
  9. Insert the rubber band into the hole through which the cable went.
  10. Place all fasteners, bolts, and nuts in a separate box so as not to lose them.
  11. Install a new cable and tighten the retaining bracket under the hood.

Removing the frill

Without removing the frill

Here the operation is somewhat more complicated, since you will have to bypass the frill. But usually the work takes less time, which is why most VAZ 2109 owners choose this option.

  1. Unscrew the clutch cable fastenings using a 19 mm wrench.
  2. Remove the cable end from the fork.
  3. It is not always necessary to remove the tip from the clutch fork. This largely depends on the location of the cable break.
  4. Go into the interior and find the cable fastener under the clutch pedal. It's small, so a key for 8 will come in handy.
  5. Unscrew the bracket that holds the tip to the pedal. Try to raise the pedal as high as possible, and then use a flathead screwdriver to hook onto the clip.
  6. That's it, the cable can be removed. Just don't pull too hard. And what you should be afraid of here is not that it will completely break. You can damage the cable socket with sudden actions.
  7. It is best to remove the cable through the interior.
  8. There may be wires in the cable channel that interfere with removal. Pull them out with confidence, as they do not perform any tasks.
  9. Also, washers located under the hood may interfere with your work. Just carefully unscrew them and you're done.
  10. Remove the bracket from the pedal lever. This way there will be no problems with removing the cable.
  11. Carefully insert the new cable into the hole through the interior into the engine compartment.
  12. Follow the reverse procedure for assembling the assembly.
  13. The most difficult thing is to put the tip fixation bracket in place. It is because of this that many advise removing the frill. But you can work around this difficulty.
  14. Make a clip from a regular paper clip. Secure the bracket with it. If necessary, use pliers.
  15. When assembling, do not forget to lubricate the cable with grease or oil, which does not freeze at sub-zero temperatures. This will make the element more elastic.

After replacing the cable, its adjustment is a must. Without it, the clutch may not work properly.

Adjusting the cable

To adjust you need:

  • Loosen the locknut, which will allow the adjusting nut to move;
  • Tighten the cable using the tension nut;
  • You need to pull until the car shakes;
  • During this process, it is a good idea to periodically press the clutch pedal;
  • Do not overtighten the cable, otherwise it will soon break again;
  • If you do not tighten the cable, the performance of the clutch will leave much to be desired. What to do? Find the optimal balance.

Replacing the cable, clutch disc and other manipulations with the clutch pedal require its adjustment.

Adjusting the cable

Pedal adjustment

To adjust the pedal, follow the following algorithm.

  1. Press the clutch pedal all the way to the floor and place a tape measure next to it.
  2. The tape measure also rests on the floor at one end.
  3. Having fixed the pedal in the lowest maximum position, measure the distance to the floor in the center of the pillow.
  4. Release the pedal, then measure in the uppermost position. Write down the data or just memorize it.
  5. Now calculate the amount of free play, that is, the distance from the bottom to the top point.
  6. When replacing a clutch cable or disc, the indicator is usually more or less than 125-135 millimeters.
  7. To change the parameter, you need to adjust the length of the cable sheath.
  8. To do this, lift the hood and find the end of the cable. Use a wrench to loosen the tension on the locking nut that holds the cable to the lever. And tighten the second nut.
  9. Similar manipulations are carried out until the free play is within the range of 125 to 135 millimeters. Happened? That's it, job done.

Adjusting the pedal

There is nothing particularly difficult about replacing or adjusting the cable. The main thing here is to do everything consistently, carefully and not to rush. It is haste that causes most failures when repairing a VAZ 2109 yourself.

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Adjusting the cable

To adjust you need:

  • Loosen the locknut, which will allow the adjusting nut to move;
  • Tighten the cable using the tension nut;
  • You need to pull until the car shakes;
  • During this process, it is a good idea to periodically press the clutch pedal;
  • Do not overtighten the cable, otherwise it will soon break again;
  • If you do not tighten the cable, the performance of the clutch will leave much to be desired. What to do? Find the optimal balance.

Replacing the cable, clutch disc and other manipulations with the clutch pedal require its adjustment.


Adjusting the cable

Pedal adjustment

To adjust the pedal, follow the following algorithm.

  1. Press the clutch pedal all the way to the floor and place a tape measure next to it.
  2. The tape measure also rests on the floor at one end.
  3. Having fixed the pedal in the lowest maximum position, measure the distance to the floor in the center of the pillow.
  4. Release the pedal, then measure in the uppermost position. Write down the data or just memorize it.
  5. Now calculate the amount of free play, that is, the distance from the bottom to the top point.
  6. When replacing a clutch cable or disc, the indicator is usually more or less than 125-135 millimeters.
  7. To change the parameter, you need to adjust the length of the cable sheath.
  8. To do this, lift the hood and find the end of the cable. Use a wrench to loosen the tension on the locking nut that holds the cable to the lever. And tighten the second nut.
  9. Similar manipulations are carried out until the free play is within the range of 125 to 135 millimeters. Happened? That's it, job done.


Adjusting the pedal

There is nothing particularly difficult about replacing or adjusting the cable. The main thing here is to do everything consistently, carefully and not to rush. It is haste that causes most failures when repairing a VAZ 2109 yourself.

Replacing the clutch cable of a VAZ-21099

In this article we will talk about replacing the clutch cable on cars of the VAZ 2108-21099 and VAZ 2113-2115 family . The clutch cable is a rather capricious and unpredictable part. It may work without problems for years, but it may break or start squeaking a week or two after installation. There are, of course, more questions about the quality of spare parts. But such unpleasant surprises are common, since no one is immune from purchasing a low-quality part! You will find recommendations for choosing a clutch cable below, but now let’s go through the reasons why you have to change the clutch cable. The first reason is a broken clutch cable (usually this happens near the clutch pedal). Everything is very clear here, the cable has broken, the clutch pedal is dangling back and forth, it is no longer possible to squeeze the clutch and engage the gear. The second reason is the break of several threads of the cable (as in photo 1). In this case, the gears (especially reverse and first) begin to engage poorly. You can temporarily improve the situation by adjusting the cable. It will be possible to get there or move somewhere, but you need to understand that the cable is on its last legs and it’s time to buy a new one. The third reason is the characteristic creaking of the cable when you press the clutch pedal. As a rule, the protective sheath of the cable is destroyed, moisture gets in, corrosion forms and, in addition to an unpleasant squeak, the clutch pedal becomes much harder. Here, not everything is so scary, you can continue to roll, squeak and swing your leg. But! I advise you to put a new cable in the trunk))) Since the squeak is the sound of friction and destruction of the cable. Accordingly, this process cannot last forever.

Preparing for work

Initially, it is recommended to find a place where it is most convenient to inspect the car and replace the part. Since you will have to work not only under the hood, but also under the car, the best assistants will be a lift, pit or overpass. If you do not have the opportunity to use one of these options, you can simply raise the car using jacks.

Also, before starting work, you need to make sure that you have everything you need at hand. To replace the cable you will need:

  • new part;
  • set of wrenches;
  • screwdrivers.

On average, you can replace this element on a VAZ-2109 yourself in 20 minutes.

Even with careful operation, any part or assembly fails after a certain period of time. The clutch is no exception. On VAZ-2109 and 21099, as well as 2108, the clutch can be replaced in two ways, which we will consider below.

  • keys: 8,10, 13,17 (two);
  • heads: 8 and 24.

Replacing the VAZ-2109 clutch is carried out in several stages: preparation, dismantling the box, replacement and assembly.

After this, unscrew the ball joint mounting bolts with a 17mm wrench and loosen the fasteners of the left lever with a 24mm wrench. On the left brace bracket, unscrew the bolts and turn it down 90 degrees.

  • Dismantling the gearbox. Using a 13mm wrench, disconnect the ground from the gearbox. Unscrew the fasteners and remove the lower part of the flywheel housing. Then remove the support and mudguard from the left side of the engine. To do this, first prepare keys for 8, 10 and two for 17. Unscrew the fasteners of the rear engine mount to the body and the gearbox drive clamp, having previously removed it. Finally, unscrew the remaining three bolts and the nut that connects the motor to the box. After this, carefully tilt the power unit and remove the gearbox, which hangs on the wires.
  • Replacing the clutch. Using a 8-mm head, unscrew the basket fasteners. If necessary, install new analogues instead of the old release bearing and/or fork. After this, the VAZ-2109 clutch disc is replaced. Use a mandrel to center it.

The next advantage of this method is that in this case it is not necessary to dismantle the starter, drain the fluid from the transmission, pull out the speed indicator cable and dismantle the angular velocity joints.

The procedure for replacing the clutch disc is quite simple and does not require the use of special tools. First of all, place the car on supports after jacking up the front end. Unscrew the protection and drain the fluid from the gearbox. Then remove both wheels and unscrew the hub nuts.

Unscrew the bots securing the box to the engine and install stops under the transmission. Replace the bearing and, after removing the basket, install a new disc. Subsequent assembly is carried out in reverse order.

You can replace the clutch cable yourself. After all, this procedure is quite simple and does not require special skills or special knowledge. First, unscrew the adjusting nuts and inspect the clutch assembly, remembering well the position of all elements. Carefully remove the lower cable end from the bracket so as not to damage it. Dismantle the leash, which is located directly next to the clutch lever. Remove the stop tube from the pin and disconnect the cable end connected to the pedal. Pull out the elastic pad from the shield so you can pull the tip through. Install the new cable in the reverse order.

Replacing and adjusting the clutch cable on a VAZ 2108, VAZ 2109, VAZ 21099

Welcome! Today in this article we will look at the correct replacement of the clutch cable. And also after replacing the cable with a new one, we will describe in detail the steps by which you can adjust this clutch cable.

Summary:

Where is the clutch cable located? Part of the cable is located inside the car, that is, to be more precise, it is connected to the clutch pedal. And the second part of the cable is located on the left side of the engine compartment, for clarity, see the photo below:

Note! The cable, as you already understand, is indicated by three red arrows!

  • The arrow under the number “1” indicates the place where the cable continues to move immediately after exiting the hole in the front part of the body.
  • And the arrow numbered “3” shows the place where the tip of the cable sheath is screwed to the bracket.

When do you need to change and adjust the clutch cable?

It must be replaced if: It breaks, if it is deformed and for other reasons that will also be associated with the cable.

Note! Before the cable breaks, it will begin to make various sounds by which you can determine that the cable already needs to be replaced, and the sounds will be like crackling, crunching, etc.

It is subject to adjustment if: The clutch pedal moves incorrectly, that is, if the pedal moves too little or too much, which does not correspond to the norm.

It also needs to be adjusted if the clutch pedal is located at a different level with the brake pedal, which also does not correspond to the norm.

Replacing and adjusting the clutch cable VAZ 2108, 2109, 21099

Owners of domestic foreign cars often suffer because the clutch cable stretches. Today we will look at this problem using the example of Samara series cars, namely VAZ 2108, 2109, 21099. These cars are very popular among the people and therefore we will now learn how to first tighten the clutch cable. The next stage will be replacing the clutch cable. Let's start with the simplest thing, namely adjusting the clutch cable

You have to pull it up carefully. It is necessary to ensure that the cable is not overtightened, otherwise it may completely fail after use.

The place for tightening and adjusting the clutch cable is under the hood. If you have a partner with you, let him press the clutch pedal, and you can easily find him. If there is no one nearby, look at this image: the clutch cable runs on top of the gearbox. To adjust the cable, we will need 2 keys at “17”. The tension mechanism consists of two nuts, a locking nut and a tension nut. Loosen the locking nut and tighten it with the tension nut. You will see how the clutch cable is pulled towards the front of your VAZ 2108, 2109, 21099. After pulling the clutch, get into the car and press the clutch. If you do not feel any changes, repeat the procedure again until you achieve the desired result. Once you have tightened the clutch to the level you need, tighten the locking nut. Done! Note: do not overtighten the clutch, otherwise the cable will burst at one point. Do you want to protect your car? Protection for the crankcase and gearbox of the VAZ 2108 will help you. Price of the cable in the store: 200-300 rubles.

If you still break the clutch cable, then read on. The procedure will be similar to tightening the clutch cable. First of all, we need to loosen the clutch cable in order to pull it out of the mounting bracket.
Next, remove the clutch cable from the mount on the gearbox fork:
We move to the interior of your VAZ 2108, 2109, 21099. There we remove the locking bracket from the clutch pedal and disconnect the clutch cable from the pedal:
Now the last step is to remove the old clutch cable. We remove it together with the rubber cushion from the hole. You will find it at the junction of the clutch from the engine to the passenger compartment. Pull out the clutch cable completely.
Now we put everything back together in reverse order and tighten the clutch. As mentioned above, this can be done simply and quickly.
Well, that’s the end of the article on replacing and adjusting the clutch. Thank you. Good luck on the roads. Discussion of this photo instruction on the VAZ 2108, 2109, 21099 forum, replacing and adjusting the clutch cable

How to replace the clutch cable on a VAZ 2108-VAZ 21099?

Removal: 1) First, using two wrenches, loosen both nuts that secure the cable sheath to the bracket.

2) After this, slightly lift the cable with your hand and remove it from the socket.

3) Next, disconnect the clutch cable lead (Indicated by the red arrow) from the release fork (Blue arrow).

4) When the cable is disconnected from everything in the engine compartment, then go into the car interior, and then use a screwdriver to pry the pedal pin bracket and then remove it.

5) Now disconnect the upper end of the cable from the pedal pin.

6) And as a result, going back to the engine compartment, pull the clutch cable out through the front panel.

Installation:

Note! The new clutch cable is installed in the reverse order of removal. But just below we have specially prepared instructions on how to install a new clutch cable!

1) In the same way, first insert the new cable through the holes in the shield.

2) After this, in the cabin, install the upper end of the cable on the pedal pin, and secure the whole thing with a locking bracket.

3) In the engine compartment, first place the cable lead on the fork. Then insert the cable between the bracket and then tighten both nuts securing the tip of the cable sheath.

Note! After completing the operation, adjust the clutch cable!

Clutch cable adjustment:

Use two wrenches to make adjustments. Using them, loosen both nuts that secure the end of the cable sheath. And then, by rotating these nuts, tighten the cable so that the clutch pedal travel is “125–135 mm”, and so that it is flush with the brake pedal.

Additional video materials: Would you like more details about replacing and adjusting the clutch cable? If yes! Then, in this case, we have prepared a short video for you, after watching it, you will have no questions left.

Note! Well, if you still have questions, then ask them in the comments and our employees will answer them as soon as possible!

How to replace the clutch cable on a VAZ 2109?

Replacing the VAZ 2109 clutch cable is required if it breaks. Signs that the cable needs to be changed are the appearance of clicks when squeezing the clutch pedal (CP), the pedal falls down and does not rise back, and problems arise in controlling the clutch. The article provides detailed instructions, thanks to which any car enthusiast can change the clutch cable on a VAZ 2109. In addition, a video is attached that clearly shows the entire process.

To carry out the procedure, the machine must be raised. It is best to use an inspection hole, a trestle or a lift, but lifting with jacks will suffice.

Tools

The procedure lasts no more than 15-20 minutes. To carry it out, there is no need for a large number of tools and materials, just prepare:

  • new clutch cable (TC);
    New cable for VAZ 2109
  • a set of keys;
  • screwdriver

Stages

Replacing a vehicle with a VAZ 2109 consists of the following steps:

  1. First, work is carried out in the engine compartment.
  2. In a VAZ 2109 car, the cable is attached to the box thanks to a metal bracket.
    In order to remove the part to be replaced from the bracket, you need to loosen the fasteners. Two vehicle mounting nuts
  3. Then remove the lower end of the cable from the clutch release fork.
  4. To carry out further work, you need to move into the car interior. It is necessary to disconnect the vehicle from the pedal. To do this, you need to remove the rubber mats and move the carpet.
  5. Next, you need to pull out the locking bracket using a regular screwdriver, and then remove the pin that connects the vehicle to the pedal bracket.
    Pull out the locking bracket from the finger
  6. The next step is to remove the cable. There is a rubber cushion installed on the passenger compartment side of the engine compartment. Under the steering wheel in the body partition there is a hole through which we pull out the cable sheath by pushing out the rubber cushion, after which we pull out the old vehicle.
  7. Next comes the installation process, which starts from the inside of the car. The new spare part must be passed through the hole under the bottom and its tip must be secured to the PS pin using a locking bracket.
  8. Next, you should fix the vehicle in the box so that the rubber bushing fits into the bracket. In this way, damage to the threads can be avoided.
  9. Then you need to put the tip on the fork.
  10. To make the cable more elastic, it is advisable to lubricate it with oil.
  11. After installing a new vehicle, it is necessary to check the operation of the mechanism and adjust all parts.
  12. To adjust the vehicle, loosen the locknut.
    This will allow the adjusting nut to move freely. Adjusting nut 1 and locknut 2 Use it to tighten the vehicle to the optimal distance. If you overtighten, it may tear again; if you do not tighten it as expected, it will not be adjusted.
  13. After any manipulations with the PS, it should be adjusted. To do this you need to do the following:
  • unscrew the nut located under the pedal;
  • a little lower there is a lock nut that should be tightened;
  • Next you need to tighten the first unscrewed nut;
  • Now you need to screw the rubber washer onto the fork as much as possible.

The clutch and brake pedal must be at the same level. If the PS is higher, it will wear out quickly.

Thus, the procedure for replacing a vehicle on a VAZ 2109 is not too complicated and can be done at home, which means the car owner will be able to save on car service costs.

Video “Replacing the clutch cable on a VAZ car”

This video clearly shows how to replace the vehicle, as well as how to adjust the clutch pedal.

AvtoZam.com

Clutch cable VAZ 2109 - how to choose, replacement and repair

Dear time of day, dear subscribers! I gave my swallow to a specialist to adjust the valves, and at the same time replace the timing belt and all the gears with rollers. So, I took the car from him, drove about 2 km, switching gears, pressed the clutch pedal and it suddenly sank to the floor, it turned out that the cable was already old and it simply broke. It’s good that the store was not far away, I went and bought it and immediately replaced it on the spot, it was done in 5-7 minutes.

For beginners, I will describe in detail what and how I did. So guys, let's start replacing the clutch cable on a VAZ 2109

.

1. Remove the old cable

— We climb under the steering wheel and remove the cable from the clutch pedal (unscrew the nut)

— Next we go into the hood and loosen the two adjusting nuts (which adjusts the clutch pedal)

— All that remains is to remove the tip from the fork on the gearbox and pull it out from the hood (meaning the cable)

2. Install the cable back (new)

— To do this, take the cable and find the end of it that is screwed to the pedal (there should be a ring there, personally I have this) — Insert it into the holes from which the cable was pulled out (into the interior) — Fasten it to the pedal — Put the cable adjustment point into the groove (no need to tighten it yet) - And hook the tip onto the gearbox fork - Now you need to adjust the clutch

Personally, I didn’t use any tape measures and so on, I brought the clutch pedal level with the brake pedal, started the car and pressed the pedal to change the speed, everything shifted well and effortlessly. Well, that’s it, if I forgot something, please add it!

Replacing the clutch cable of a VAZ 2109

Replacing the VAZ 2109 clutch cable is required if it breaks. Signs that the cable needs to be changed are the appearance of clicks when squeezing the clutch pedal (CP), the pedal falls down and does not rise back, and problems arise in controlling the clutch. The article provides detailed instructions, thanks to which any car enthusiast can change the clutch cable on a VAZ 2109. In addition, a video is attached that clearly shows the entire process.

To carry out the procedure, the machine must be raised. It is best to use an inspection hole, a trestle or a lift, but lifting with jacks will suffice.

Tools

The procedure lasts no more than 15-20 minutes. To carry it out, there is no need for a large number of tools and materials, just prepare:

  • new clutch cable (TC);


    New cable for VAZ 2109

  • a set of keys;
  • screwdriver

Replacing a vehicle with a VAZ 2109 consists of the following steps:

  1. First, work is carried out in the engine compartment.
  2. In a VAZ 2109 car, the cable is attached to the box thanks to a metal bracket. In order to remove the part to be replaced from the bracket, you need to loosen the fasteners.


    Two vehicle mounting nuts

  3. Then remove the lower end of the cable from the clutch release fork.
  4. To carry out further work, you need to move into the car interior. It is necessary to disconnect the vehicle from the pedal. To do this, you need to remove the rubber mats and move the carpet.
  5. Next, you need to pull out the locking bracket using a regular screwdriver, and then remove the pin that connects the vehicle to the pedal bracket.


    Pull out the locking bracket from the finger

  6. The next step is to remove the cable. There is a rubber cushion installed on the passenger compartment side of the engine compartment. Under the steering wheel in the body partition there is a hole through which we pull out the cable sheath by pushing out the rubber cushion, after which we pull out the old vehicle.
  7. Next comes the installation process, which starts from the inside of the car. The new spare part must be passed through the hole under the bottom and its tip must be secured to the PS pin using a locking bracket.
  8. Next, you should fix the vehicle in the box so that the rubber bushing fits into the bracket. In this way, damage to the threads can be avoided.
  9. Then you need to put the tip on the fork.
  10. To make the cable more elastic, it is advisable to lubricate it with oil.
  11. After installing a new vehicle, it is necessary to check the operation of the mechanism and adjust all parts.
  12. To adjust the vehicle, loosen the locknut. This will allow the adjusting nut to move freely.


    Adjusting nut 1 and locknut 2

With its help, it is necessary to pull the vehicle to the optimal distance. If you overtighten, it may tear again; if you do not tighten it as expected, it will not be adjusted.

  • After any manipulations with the PS, it should be adjusted. To do this you need to do the following:
  • unscrew the nut located under the pedal;
  • a little lower there is a lock nut that should be tightened;
  • Next you need to tighten the first unscrewed nut;
  • Now you need to screw the rubber washer onto the fork as much as possible.

Replacing the clutch cable without removing the frill


Replace clutch cable VAZ 2109

Replacing the cable without removing the frill is much easier than replacing it, since the second option involves many unnecessary manipulations. To easily replace it at home, you need to:

  • ​Unscrew the cable fastening using a 19 mm wrench.
  • Remove the cable end from the clutch fork.

Note: Sometimes this action is unnecessary. It depends on the location where the cable was torn.

  • In the cabin, under the pedal, you need to find the cable fastening nut. It is very small, so to remove it you will need an 8 key.


VAZ 2109 clutch cable adjustment

  • Unhook the bracket that secures the cable end to the clutch pedal. To carry out this action, you should raise the clutch pedal as high as possible, and then use a screwdriver to hook the clip.
  • Pull out the clutch cable. You don't need to tug on it too hard. The point is not that it will tear, it is already torn. You can simply damage the “nest” in which it was located. You need to pull it out directly through the interior.

Note: there may be extra wires in the cable channel that will make it difficult to remove the cable. You can safely tear them out, as they do not provide any benefit. Washers under the hood may also be in the way. In this case, they need to be carefully unscrewed.

  • Remove the bracket located on the pedal arm. This will make it easier to remove the cable.
  • Slowly insert the new cable into the hole through the interior and into the hood.


VAZ 2109 clutch cable

  • You need to fasten everything in the reverse order.

Note: the most difficult part will be to put the tip mounting bracket back in its original place. It's not that easy to get there. This is why many people take off their frills.

  • However, the mounting bracket can be returned to its place in another way. You should make a clip from a regular paper clip. With its help you need to secure this bracket. If necessary, you can use pliers.
  • It is advisable to lubricate the cable with oil or grease at the end (it does not freeze in winter) to make it more elastic.

Replacing the clutch cable of a VAZ 2109

Clutch cable for VAZ 2109

Replacing the clutch cable on a VAZ 2109 is a relevant and in-demand matter. The fact is that replacing the clutch cable of a VAZ 2109 helps eliminate several problems at once, which will be discussed below.

REASONS FOR REPLACEMENT

Typically, on a VAZ 2109, replacing the clutch cable is necessary if:

  • The clutch is not working properly. That is, it is difficult for the driver to press the clutch pedal, as a result of which the car is difficult to start.
  • The gearbox is also acting up. In addition to the fact that it is difficult to switch, it also makes sounds that are not entirely understandable during its operation.
  • The clutch pedal has fallen down and does not return to its original position.

Note: however, these “symptoms” may indicate the presence of other problems, so a complete diagnosis of the car is necessary.

Replacing the clutch cable of a VAZ 2109

All this appears due to the fact that the cable has either broken or fallen off the fork. In the first case, it will need to be replaced. In the second case, you can simply put it in its place, holding it at the same time so that it does not fly off again in the future.

Note: It is better if the cable breaks rather than the fork breaking. Indeed, in some cases, the pedal fails due to a faulty fork, and replacing it costs much more than replacing a cable (a new cable costs about 200 rubles, and a new fork costs about 2000 rubles)

REPLACING THE CLUTCH CABLE WITH REMOVAL OF THE JABO

Replacing the clutch cable on a VAZ 2109

Replacing the clutch cable with removing the frill is accompanied by the following actions:

  • Raise the car on a jack, otherwise it will simply be impossible to see the clutch cable itself.
  • Unscrew the fastening nut.

Note: you need to look for it directly under the pedal.

  • On the pedal rod there is a ring with a corkscrew ring.
  • You need to remove the cable. However, this may cause problems with the cotter pin that holds it.
  • To remove it, you need to find an 8 key, with which you can easily perform this manipulation.

Replace clutch cable VAZ 2109

  • After this, the cable can be easily removed, but it is still attached to the attachment point, so it cannot be removed yet.
  • Remove the frill and windshield wiper. Open the hood.
  • Under the hood, find the place where the cable is attached. Here you need to unscrew the nut with a 19mm wrench.
  • You can leave the old rubber band if it is in good condition. In addition, it is quite difficult to replace it at home, since there are incomprehensible wiring along it (they do not perform any function, so they can be safely removed).
  • You need to insert an elastic band into the hole through which the cable passed.

Note: in order not to lose the pin and other bolts, they need to be kept in some kind of box.

  • Insert the new cable in place of the old one.
  • Under the hood, tighten the fastening bracket.

Interesting. By the way, if the cable breaks right on the road, then it is not necessary to tow the car home. The fact is that it can be started without a clutch. And after that you can even switch speeds. However, you will have to re-gas from time to time.

REPLACING THE CLUTCH CABLE WITHOUT REMOVING THE JABO

Replace clutch cable VAZ 2109

Replacing the cable without removing the frill is much easier than replacing it, since the second option involves many unnecessary manipulations. To easily replace it at home, you need to:

  • ​Unscrew the cable fastening using a 19 mm wrench.
  • Remove the cable end from the clutch fork.

Note: Sometimes this action is unnecessary. It depends on the location where the cable was torn.

  • In the cabin, under the pedal, you need to find the cable fastening nut. It is very small, so to remove it you will need an 8 key.

VAZ 2109 clutch cable adjustment

  • Unhook the bracket that secures the cable end to the clutch pedal. To carry out this action, you should raise the clutch pedal as high as possible, and then use a screwdriver to hook the clip.
  • Pull out the clutch cable. You don't need to tug on it too hard. The point is not that it will tear, it is already torn. You can simply damage the “nest” in which it was located. You need to pull it out directly through the interior.

Note: there may be extra wires in the cable channel that will make it difficult to remove the cable. You can safely tear them out, as they do not provide any benefit. Washers under the hood may also be in the way. In this case, they need to be carefully unscrewed.

  • Remove the bracket located on the pedal arm. This will make it easier to remove the cable.
  • Slowly insert the new cable into the hole through the interior and into the hood.

VAZ 2109 clutch cable

  • You need to fasten everything in the reverse order.

Note: the most difficult part will be to put the tip mounting bracket back in its original place. It's not that easy to get there. This is why many people take off their frills.

  • However, the mounting bracket can be returned to its place in another way. You should make a clip from a regular paper clip. With its help you need to secure this bracket. If necessary, you can use pliers.
  • It is advisable to lubricate the cable with oil or grease at the end (it does not freeze in winter) to make it more elastic.

Replacing the clutch cable with removing the frill

Replacing the clutch cable on a VAZ 2109

Replacing the clutch cable with removing the frill is accompanied by the following actions:

  • Raise the car on a jack, otherwise it will simply be impossible to see the clutch cable itself.
  • Unscrew the fastening nut.

Note: you need to look for it directly under the pedal.

  • On the pedal rod there is a ring with a corkscrew ring.
  • You need to remove the cable. However, this may cause problems with the cotter pin that holds it.
  • To remove it, you need to find an 8 key, with which you can easily perform this manipulation.


Replace clutch cable VAZ 2109

  • After this, the cable can be easily removed, but it is still attached to the attachment point, so it cannot be removed yet.
  • Remove the frill and windshield wiper. Open the hood.
  • Under the hood, find the place where the cable is attached. Here you need to unscrew the nut with a 19mm wrench.
  • You can leave the old rubber band if it is in good condition. In addition, it is quite difficult to replace it at home, since there are incomprehensible wiring along it (they do not perform any function, so they can be safely removed).
  • You need to insert an elastic band into the hole through which the cable passed.

Note: in order not to lose the pin and other bolts, they need to be kept in some kind of box.

  • Insert the new cable in place of the old one.
  • Under the hood, tighten the fastening bracket.

Interesting. By the way, if the cable breaks right on the road, then it is not necessary to tow the car home. The fact is that it can be started without a clutch. And after that you can even switch speeds. However, you will have to re-gas from time to time.

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